Friction stir processing (FSP) is an advanced metalworking technique derived from friction stir welding (FSW) that enables precise microstructural modification of metallic surfaces. Initially developed for aluminium alloys, FSP utilizes intense plastic deformation, material mixing, and localized heating to enhance mechanical properties, improve uniformity, and increase density in treated regions. This technique has proven effective in refining grain structures, enhancing surface characteristics, and facilitating the in-situ synthesis of composites and intermetallic compounds. This review explores the latest advancements, key insights, and emerging applications of FSP in modern material engineering.
El-Attar, T., Elnashar, S., Elshazly, S. M., Nabil, A. M., Soliman, B., & Mohamed, A. (2025). Friction Stir Processing: A Novel Approach for Strengthening and Surface Engineering. Benha Journal of Engineering Science and Technology, 2(1), 9-24. doi: 10.21608/bjest.2025.445848
MLA
Tarek El-Attar; S. Elnashar; S. M. Elshazly; A. M. Nabil; B. Soliman; A. Mohamed. "Friction Stir Processing: A Novel Approach for Strengthening and Surface Engineering", Benha Journal of Engineering Science and Technology, 2, 1, 2025, 9-24. doi: 10.21608/bjest.2025.445848
HARVARD
El-Attar, T., Elnashar, S., Elshazly, S. M., Nabil, A. M., Soliman, B., Mohamed, A. (2025). 'Friction Stir Processing: A Novel Approach for Strengthening and Surface Engineering', Benha Journal of Engineering Science and Technology, 2(1), pp. 9-24. doi: 10.21608/bjest.2025.445848
VANCOUVER
El-Attar, T., Elnashar, S., Elshazly, S. M., Nabil, A. M., Soliman, B., Mohamed, A. Friction Stir Processing: A Novel Approach for Strengthening and Surface Engineering. Benha Journal of Engineering Science and Technology, 2025; 2(1): 9-24. doi: 10.21608/bjest.2025.445848